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Wednesday, 19 August 2026 in
BC1 Business Channel One
The memory of the futureSharing innovation knowledge through authentic stories

From biogas to superfood, Sustenso's breakthrough

🎬 Multilingual subtitles
✍️ By: Team BC1.NL

Using CO2 as a raw material to grow microalgae

The horticulture sector in the Netherlands receives an impressive, circular boost thanks to the inspiring work of Sustenso from Alkmaar. Sustenso receives dry and wet streams of green waste for biogas productionThis forward-thinking company converts green waste streams into biogas, significantly reducing dependence on fossil fuels. What truly sets Sustenso apart is their innovative solution for the CO2 released during biogas production: it serves as nourishment for microorganisms, specifically, microalgae.

Eight years ago, Hans van der Weide, the founder of Sustenso, had a vision to produce biogas from green waste streams. Hans van der Weide, founder of SustensoIn collaboration with Prof. Dr. Joost Teixeira de Mattos and Willem Bas, they developed a system where excess CO2 is used for algae cultivation. This breakthrough directly connects the energy transition with a groundbreaking change in our food production system.

Enough biogas for a whole neighbourhood

Prof. Dr. Joost Teixeira de MattosIt all started with a meeting between Hans and Prof. Dr. Joost Teixeira de Mattos. Together, they brought the idea to life to use the excess CO2 from biogas production for algae cultivation. Willem Bas joined the team, and together they worked hard to realize a well-functioning biogas plant. Today, the produced biogas is directly pumped into the gas network, enough to supply a substantial residential area with gas.

From demonstration plant to factory

Sustenso’s algae cultivation is not just a side project. Pilot installation for the algae cultivation at SustensoWith a unique demonstration installation, they have proven that a direct link between CO2 capture and algae cultivation is not only possible but also highly effective. The next step? A large-scale plant that makes optimal use of sunlight in a specially designed greenhouse. This forward-thinking approach promises a significant impact on sustainable food production.

What algae deliver and what happens to surplus CO2

Algae, the superfood of the futureAlgae are rich in essential nutrients such as proteins, fatty acids, antioxidants, and vitamins, and will eventually be processed into dietary supplements. Sustenso even has a solution for any excess CO2: it is liquefied and can be used as fertilizer in greenhouse horticulture, creating a fully circular system.

The biogas plant was sold to Engie

Sustenso continues to tirelessly pursue sustainable innovations. Their first project, the biogas plant, has now been sold to Engie, a leading energy company. This success story marks just the beginning of Sustenso’s impactful journey toward a sustainable future.In the digesters the green waste is converted into biogas

Through their pioneering work, Sustenso demonstrates how creative solutions and collaboration lead to significant strides forward in both the energy transition and food production. Their work is an inspiration to everyone committed to a more sustainable world.

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Frequently asked questions

This is a short summary of the film. Watch the video above for the full story.

How do you make green gas from waste?
Sustenso feeds green waste streams such as cacao husks, onion skins and potato remnants to bacteria, which convert them into biogas. This biogas is 60% CO2 and 40% methane, and is upgraded to 10% CO2 and 90% methane so it can be fed into the gas grid.
What happens to the CO2 released when making biogas?
The CO2 released when upgrading the biogas is reused as a raw material. Sustenso liquefies the CO2 for greenhouse horticulture or the pharmaceutical industry, and uses it in its own production line to make proteins with algae.
What can you do with microalgae?
Microalgae are single-celled plants, so in principle you can do anything with them that you can do with plants, you can extract vitamins, fatty acids and proteins. They are energy-rich, can be grown densely with far less water than plants, and can be placed anywhere without taking up fertile land.
How big can an algae farm get?
Sustenso has received an EU subsidy to build an algae reactor 50 times larger than the current one, meaning an algae factory of 1500 square metres. It will be coupled to the CO2 from the biogas plant and built in a greenhouse, so sunlight replaces much of the LED lighting used now.
Where can I watch the full film?
These questions and answers are a short summary. Watch the full film "From biogas to superfood, Sustenso's breakthrough" with all insights, examples and background at https://www.bc1.eu/from-biogas-to-superfood-sustensos-circular-breakthrough/